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Checkpoint List for a Brush-Up of a Shearer Loader 采煤机检修要点 -Electrical to do list 电气方面 ü Pull out all motors取出所有电机 ü Open the motors and take anew grease on the motor bearings (use the right grease for motors)打开电机，在电机轴承上涂上油脂 ü Clean all cooling plates(motors & energy box) with acid and water酸洗所有冷却板（电机和电控箱） ü Make a measuring of themotors (phases against earth)测量电机（对地的相位） ü Make a measuring of allmotor cables(phases against earth and also control wires against earth)测量所有电机电缆（对地的相位以及控制电缆对地的相位） ü Make a measuring of all phases in the energy box (phases againstearth and also control wires against earth)测量电控箱中所有的相位（对地相位和控制电缆对地） ü Check all contacts in thedistribution box at the backside of the shearer检查煤机后背分线盒中的所有接点 ü Open all covers of theenergy box & motors and have a look on the flamed proof surfaces 打开电控箱的所有盖板和电机检查防爆面 ü If they are rusted you cansharp them with a fine sand paper如果防爆面锈蚀，用细砂纸打磨 ü Check also all threats ofthe covers检查盖板的螺孔 ü Take out the Inverters andclean them 取出 变频器并清洁干净 ü After this put a new heatingpaste on them and the cooling plate and reassemble them back然后在变频器和冷却板上涂上导热脂复原 ü Clean all areas of theenergy box, first with an air pipe later with a towel 先用气管然后用抹布清理电控箱 ü If you see that some plugsor contacts are broken then change them如果发现插头或接头损坏，把它换掉 ü Don’t forget to put Vaselineon the flamed proofed surfaces and screws if you close the covers 勿忘在防爆面涂上凡士林，合盖板时，螺丝上也涂 -Mechanical to do list 机械部分 ü Strip the Wheel Boxes. 2x拆解链轮箱 ü Change the Bearings in theWheel boxes, grease them with KlübelubGrease. Use new Sliding rings and Turcon Rings. Usealso new O-Rings. 2x更换链轮箱中的轴承，涂抹上油脂，使用新的滑动环和圆环，使用新的O形圈。 ü Change Shaft Seal Ring inthe Haulage, where the Haulage Motor is fitted in. 2x更换牵引电机的轴密封圈 ü Change Shaft Seal Rings (2Pieces) in the Ranging Arms, where the Cutter Motor is fitted in. 2x更换摇臂上的切割电机的轴密封圈 ü Change Rotomatic Seals andO-Rings at the Water pipe in the Ranging Arms. 2x更换摇臂水管上的矩形密封和O形圈。 ü Change Nuts, Capnuts andClamping Plates from the Tie Rods, if the are damaged. Change the Pins and theParallel Keys, including the screws. 4x/ 2x如果拉杆的紧固螺母，护帽螺母和压板损坏，则将其更换。更换销钉，平行键和螺丝 ü Check the Threats at the TieRods, measurement the Length of the Tie Rods. 4x检查拉杆的螺纹，测量拉杆的长度， ü Put on new Sliding shoes atthe Connection Bracket, by this machine you must also change the ConnectionBracket. 2x在连接支腿处换上新平滑靴，就该台煤机而言，连接支腿也得换。 ü Check the Cylinders, if theyare bended change them.检查降油缸，如果弯了则换掉。 ü Change all Water hoses andall Hydraulic hoses. Clean the Flow Control Valves and the Connection Strip.Use new Fitting Parts. Don’t forget to mark the hoses like the Water- andHydraulic Plan says!! 2x更换所有水管和油管，清洁流量控制阀，使用新配件，按水路液压平面图所述的标注胶管。 ü Clean the Water Module andalso the Valve Units. 2x/ 2x清洁水模块和阀件。 ü Change the Double Filter. 1x更换反冲过滤器 ü Change the Manometers. 4x更换压力计 ü Change the High-pressure Filters.2x更换压差过滤器 ü Change in the SuctionFilters the Filter Insert, the Built in Valve Components and all O-Rings. Usenew screws!!! 2x更换吸油过滤器的滤芯，内置阀组件和所有O形圈，使用新螺丝。 ü Change all Vent-screws andall Greasing-nipples. 6x/ 10x更换所有透气塞和油嘴。 ü Change Shaft Seal Rings atthe Ranging Arm Holders and change the Rubber Plates and the Holding Strips. 2x更换摇臂座上的轴密封圈，更换橡胶板和压条。 ü Clean the Hydraulic Pumpsand change the Internal Coupling Part. 2x清洁液压泵，更换内部的联接件。 ü Reassemble the Wheel Boxesat the Haulages, put in new Rag Wheels and Guiding Shoes at the Wheel Boxes.Use new Fitting Parts!!! 2x重新组装牵引部的链轮箱，使用新的齿轨轮和导向滑靴，用新配件。 ü By reassembling of all theParts use Grease!!!!!重新组装所有部件时，请使用油脂！！！ ü Check the Fitting Faces, ifthey are damaged repair them carefully and by the Way clean them.检查装配面，如果损坏，小心修复，清洁干净。
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